Highly Flexible Shielded UV-Resistant Twisted Pair PUR Sheathed Electronics Cable – High-Performance Signal & Power Solution for Dynamic Environments

Engineered for demanding electronic applications requiring flexibility, durability, and reliable signal transmission, our Highly Flexible Shielded UV-Resistant Twisted Pair PUR Sheathed Electronics Cable sets a new benchmark for industrial and outdoor electronic systems. Combining a twisted pair structure, robust shielding, UV-resistant PUR sheath, and ultra-flexible core design, this cable is optimized to withstand continuous motion, harsh environmental conditions, and electromagnetic interference – making it the ideal choice for high-precision electronics in dynamic and outdoor scenarios.

Core Features & Technical Advantages

1. Exceptional Flexibility for Dynamic Applications

• Ultra-High Flex Life: Constructed with fine-stranded oxygen-free copper conductors (Class 6/7 stranding) and a flexible insulation structure, the cable supports up to 10 million bending cycles (tested per IEC 60228/EN 50290). It resists fatigue, breakage, and conductor damage even in high-speed reciprocating motion (e.g., robotic arms, mobile electronic devices, and automation equipment).

• Tight Bending Radius: Optimized conductor lay length and twisted pair design enable a minimum bending radius of 4×–6× the cable outer diameter, adapting seamlessly to complex routing in confined spaces and dynamic systems.

2. Twisted Pair & Shielding for Superior Signal Integrity

• Twisted Pair Structure: Pair-twisted conductors (unshielded twisted pair, UTP) minimize crosstalk and electromagnetic induction, ensuring stable transmission of low-voltage signals (e.g., sensor data, control signals, and communication signals) in high-interference environments.

• EMC Shielding Protection: Equipped with dual shielding (aluminum foil + tinned copper braid, coverage ≥ 90%) to effectively block electromagnetic interference (EMI) and radio frequency interference (RFI). Complies with EN 55032/EN 55011 EMC standards, guaranteeing signal integrity for sensitive electronic equipment.

• Low Signal Attenuation: High-purity copper conductors and low-capacitance insulation material reduce signal loss, supporting data transmission rates up to 100 Mbps (compatible with RS485, Ethernet, and other industrial communication protocols).

3. UV-Resistant PUR Sheath for Durability

• Premium PUR Material: The outer sheath is made of high-quality Polyurethane (PUR) – renowned for exceptional wear resistance, oil resistance, chemical resistance, and hydrolysis resistance. It withstands abrasion from mechanical contact, exposure to industrial oils, solvents, and harsh weather conditions.

• UV Stabilization: Infused with UV-resistant additives, the PUR sheath effectively resists ultraviolet radiation, preventing degradation, cracking, or brittleness caused by long-term outdoor exposure. Suitable for outdoor electronic systems such as solar energy equipment, outdoor sensors, and amusement park electronics.

• Wide Temperature Range: Operates reliably in extreme temperatures from -40℃ to +90℃, adapting to low-temperature workshops, high-heat industrial equipment, and outdoor environments with fluctuating temperatures.

4. Industrial-Grade Safety & Customization

• Flame-Retardant & Halogen-Free Optional: Complies with IEC 60332-1 flame-retardant standards. Halogen-free variants (LSZH-PUR) are available, emitting no toxic gases or dense smoke in case of fire, meeting safety requirements for enclosed spaces (e.g., control rooms, electronic cabinets).

• RoHS & REACH Compliant: Free of harmful substances (lead, cadmium, mercury, etc.), adhering to global environmental regulations. Suitable for eco-sensitive industries such as electronics, medical devices, and automotive manufacturing.

• Customizable Specifications:

• Conductor sizes: AWG 28-16 (0.12mm²–1.5mm²)

• Core counts: 2-24 cores (common twisted pair configurations: 2C×2, 4C×2, 8C×2)

• Shielding options: Single braid, foil + braid, double braid

• Sheath colors: Black (standard), gray, white, or custom colors

• Optional features: Reinforced armor for heavy-duty use, waterproof (IP67) design for wet environments

Application Fields (B2B Industry Focus)

Ideal for industries and scenarios requiring flexible, shielded, and UV-resistant electronic cables:

• Industrial Automation: Robotic arms, automated production lines, CNC machines, and sensor networks (signal/power transmission for motion control systems).

• Electronics & Telecommunications: Outdoor communication equipment, solar panel systems, and electronic control cabinets (UV-resistant, shielded signal transmission).

• Automotive Manufacturing: Electric vehicles (EVs), assembly line robots, and on-board electronic systems (oil-resistant, flexible cable for dynamic components).

• Sports & Leisure Facilities: Amusement park rides, stadium electronic systems, and water park control equipment (outdoor UV-resistant, durable design).

• Energy & Power Equipment: Wind turbines, solar energy tracking systems, and power distribution units (dynamic flexibility and outdoor durability).

• Medical Devices: Mobile diagnostic equipment, hospital automation systems (halogen-free, flexible, and low-interference requirements).